Wednesday, April 17, 2013

SB 13-04-05

I received my SB kit from VANs yesterday, at the same time as a Tight Fit Drill Kit that I had ordered at Aicraft Spruce, anticipating that I would need it. As I had not yet installed the oil tank I was able to skip the first 5 steps of the SB. I had no problem drilling and match drilling F-1201E-R but accessing F-1201E-L to do the same operation did not seem possible with the engine in place, particularly drawing the pattern shown in Figure 4 to position the holes. I then realized that the rib was sitting on the battery support and was quite stable once the holes drilled on the right side were clecoed. I decided then to reverse the sequence for the left side. I first drilled the holes in the rib, positioning them as they were match drilled on the right side. I then match drilled these holes into the F-1201E-L. This last operation can only be performed with the Tight Fit Drill or some very compact drill head as you have to operate from inside the battery cavity. Just in case I am going to put the rivets in a position that allow to drill them out the same way... you never know
Here is how the new rib looks once the SB is done and the battery reinstalled. Note that I took care to put the manufactured rivet heads facing outboard to make the drilling out easier if needed.

I discovered once the job was done that the new rib is the symetrical copy of the rib at the top. Almost looks like VANs just forgot to provide it with the initial kit?

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